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Hearing Protection

The Safety Source offers a variety of Hearing Protection products, you may select from
the list below or from the left hand sidebar.

Hearing Protection Selection Guide

Types of Hearing Protectors

There are three types of hearing protectors generally used in industry, Argus has provided a selection from the major manufacturers.

Ear Muffs
Design to fit around the head using a band, noise-attenuating cups with soft cushions surround the outer ear to seal out noise. Most workers can use the same size ear muffs; which usually have three different band positions: over-the-head, behind-the-neck, and under-the-chin. Many ear muffs have all three positions available through rotating headbands (the position worn may have an effect on the muffs' noise attenuation, indicated by the NPR). Most models are available as hard-hat mountable units, some may require adapters.

Applications requiring frequent removal of hearing protection are well suited to ear muffs. Ear muffs when well-cared-for can last for many years; ear cushions and other wearable parts should be replaced often.

Ear Plugs
Designed to fit snugly into the ear canal, ear plugs are made of a soft, pliable material to seal out unwanted noise. They are the least expensive type of hearing protection and can be purchased with or without attached cords. Attached cords will prevent accidental loss; cords also stand out so supervisors can easily verify compliance. Usually the molded foam style plugs are categorized as disposable (good for several usages); while the plastic style are more durable and can be used for much longer periods of time.

Ear Bands
These semi-aural devices are fitted with small pods made of a soft material or flexible tips that seal off the ear canal entrances. Ear bands only require a minimal insertion to be effective. The band itself, usually made of plastic, is designed to be worn under the chin or behind the neck. Ear bands are easy to keep track of because of higher visibility, compliance is also easier to verify for this same reason. With easy storage around the neck, they are well suited to applications that require repeated on-and-off use.

OSHA’s Hearing Conservation Requirements

Whenever feasible, employers are required to reduce the noise at the source through engineering solutions. When this is not possible or economically feasible it is acceptable to use hearing protection as a temporary solution. The term hearing conservation as defined by OSHA includes the following aspects, which the employer is responsible to carry out:

  • Monitoring of the noise environment. If the TWA (Time Weighted Average) noise level is exceeding 85 dB(A), a hearing conservation program is required.
  • Selecting hearing protection devices appropriate for the environment or environments at hand. Several different types of hearing protectors are required to be offered to the employees, in order to introduce a level of personal choice. The employer is responsible to pay for the original equipment as well as replacements. The employees are required to use the hearing protection, and the employer is responsible for the enforcement.
  • Training and educating employees in the proper use of hearing protection, the importance of full time use of hearing protectors when working in a noisy environment. Education and training is considered an essential and ongoing activity.
  • Establishing a baseline audio gram for each noise exposed employee, and annual hearing tests thereafter in order to monitor the hearing health of the employees. Have the audio grams evaluated by an audiologist or physician.
  • Take corrective action when it is concluded that a noise induced hearing damage is occurring. Corrective action can entail further education and training in the use and importance of full time use of hearing protection. Seeking the use of hearing protectors better suited to the environment and the individual. Using, what is called administrative controls, which simply means to reduce the exposure time for the employee in question. If these efforts fail, an employee may be transferred to a quieter job.

The above summary of OSHA’s hearing conservation requirements is not intended to be complete. The complete regulation (29CFR-1910.95) is available on the internet.

OSHA’s Permissible Noise Exposure
90 dB
8.0 hours
92 dB
6.0 hours
95 dB
4.0 hours
97 dB
3.0 hours
100 dB
2.0 hours
102 dB
1.5 hours
105 dB
1.0 hours
110 dB
30 minutes
115 dB
15 minutes

What is NRR (Noise Reduction Rating)?

It is an attempt to summarize a hearing protectors performance in a simple manner, by processing all the test data in accordance with an established formula. The rating is widely used and poorly understood. It gives very high weighing to the low frequency attenuation, while high frequency performance is not given the same consideration.

The (Noise Reduction Rating) Formula

The NRR is a single number rating which is required by law to be shown on the label of each hearing protector sold in the United States. The NRR is specified by 40 CFR code of Federal Regulations, Part 211, Product Noise Labeling, Subpart B - Hearing Protection Devises. It (the NRR) is independent of the noise spectrum in which it is applied.

The values of sound attenuation used for calculation of the NRR are determined in accordance with ANSI S3.19-1974, "American National Standard for the Measurement of Real-Ear Hearing Protector Attenuation and Physical Attenuation of Earmuffs." The NRR calculation assumes a pink noise with octave-band levels of 100dB. Thereafter various correction factors for C-weighting scale and A-weighting scale are introduced. The octave-band noise levels are logarithmically summed to obtain the overall sound level in dB(C) and dB(A). The NRR is computed by subtracting 3 dB from the difference between the unprotected C-weighted and the protected A-weighted levels at the ear.

How to use the NRR

When the dB(C) noise level is known, you don‘t have to adjust the NRR:
Noise level at ear: dB(C) - NRR =< 90 dB (*)
When the noise level is known in dB(A) the NRR must be reduced by 7 dB:
Noise level at ear: dB(A) - [NRR –7] =< 90 dB (*)

(*) If a threshold shift (hearing damage) exists the noise level at the ear must be 85 dB or less.
Overprotection can be a problem!

Selecting a high NRR hearing protector for an environment where only good high frequency attenuation is needed, will lead to unnecessary insulation and communications difficulties.

Click here to download a NIOSH document showing how NRR, SNR and HML are calculated.

Conflicting Information about How to Use the NRR

Do you know how to use the NRR values that are required on the packaging of all hearing protection devices sold in the United States? If you do, you are one of a kind!

EPA Requirement: The only law (passed by the U.S. Congress) regulating how to use the NRR, is actually the EPA labeling regulation, dating back to 1981. This law directs the user to deduct the NRR from the noise level at hand, in order to get the noise level at the ear. That is pretty straightforward: Noise level [98 dB] minus Hearing Protector NRR [25 dB] = Noise at the Ear, 73 dB.

OSHA’s Field Manual: Although OSHA has no legislative authority, the agency has in its field manual directed their inspectors to use the following formula for how to apply the NRR.

  • If noise measurements are made with the dB(A) scale, the following formula applies. (Noise level [98 dB] minus NRR divided by 2 [25 dB minus 7 dB divided by 2] = Noise level at ear, 89dB).
  • If the noise level measurements are made with the dB(C) scale, this formula applies. (Noise level [98 dB] minus NRR divided by two [25 dB divided by 2] = Noise level at ear, 85.5 dB).
  • Although OSHA has only enforcement authority, their interpretation has held up in court. OSHA only recommends that the 50% safety factor is applied. Realize that if a company runs an effective hearing conservation program, they are not likely to be challenged. An effective hearing conservation program can be defined as a program that assures that no new permanent and noise induced hearing losses occur among its employees.

NIOSH, Criteria for a Recommended Standard, Occupational Noise Exposure, June 1999: NIOSH recommends that Subject Fit data in accordance with ANSI S12.6-1997 be used. (To our knowledge no U.S. manufacturer has made "Subject fit" test data available). NIOSH recommends the following de-rating of hearing protector NRR’s, if subject fit data is not available.

  • Earmuffs, Subtract 25% from the manufacturer’s labeled NRR
  • Formable earplugs, Subtract 50% from the manufacturer’s labeled NRR
  • All other earplugs, Subtract 70% from the manufacturer’s labeled NRR

The above de-ratings apply only when the noise measurement was made with a dB(C) scale. When only a dB(A) scale measurement is available, the de-rated NRR’s should be reduced by seven dB. Observe that earmuffs require the lowest de-rating.

OSHA Web Site, January 1999: OSHA recommends that manufacturers include a secondary label for NRR-SF. The SF (Subject Fit) refers to a NRR value achieved with the new ANSI S12.6-1997, using naïve subjects. Naïve subjects are defined as individuals having no previous experience in the use of hearing protection. (Authors comment: The method assures lower NRR’s, but we are no longer testing hearing protectors, we are testing test subjects. Better products will not necessarily get higher NRR’s. How about testing the safety record of new cars by having drivers without license drive a test course, and the car without dents gets the highest rating). The naïve subjects are part of the ANSI standard, why OSHA bears no blame for this situation.

Some Facts About Noise

Legally noise is exposure to sounds exceeding an average of 90 dB of noise for eight hours per day. A TWA (time weighted average) of 90 dB equals the current maximum legal noise exposure (in the US) for an individual without an existing hearing damage. The exposure limit for someone with an existing hearing damage is 85 dB. The exposure level is currently being reviewed and NIOSH is recommending that the TWA is reduced to 85 dB for all workers.

The legally permissible noise exposure varies from country to country. U.S. law currently allows exposure to 90 dB for eight hours. Most countries allow only 85 dB for an eight hour work day.

Scientifically noise doubles with every increase of three dB, but U.S. legislation has defined a five dB doubling for legal purposes. This definition allows more noise exposure and consequently require less efforts form corporations in regards to noise abatement and hearing conservation efforts.

You may also contact Argus for further guidance and selection information.

NOTE ABOUT LINKS: These links will be opened in a new browser window. Links to Web sites outside of The Safety Source, are offered for your convenience in accessing related information, but do not constitute an endorsement of the Web site, or its content, nor does it suggest that there are not other Web sites which may offer related information. Argus takes no responsibility for the views, content or accuracy of the information presented by an external Web site. Once you leave this Argus Group Web site, the Argus Group privacy policy no longer applies.

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