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Head Protection

The Safety Source offers a variety of Head Protection products, you may select from
the list below or from the left hand sidebar.

Head & Face Selection Guide

The following information covers standards and reccommendations for protective head gear commonly used in constrution and industrial settings. We hope that this will guide you making an informed decision between the advanced head protection, classic head protection, and economy head protection, high-heat applications, or bump caps.

Hard Hat Replacement Guidelines

Users of industrial head protection devices must realize that these products do not have an indefinite useful life. Argus recommends that a regular head protection replacement program be conducted by employers as a responsive solution to the task of addressing service life of hard hats/caps.

Since the details of such a program must be developed based on work conditions at each job site, it is impossible to provide a specific time frame for cap replacement. As a general guideline, many large corporations replace all employees' caps every five years, regardless of the cap's outward appearance

Where user environments are known to include higher exposure to temperature extremes, sunlight or chemicals, hard hats/caps should be replaced automatically after two years of use. This is based on information and cap samples returned after exposure to such conditions. In certain rare instances, a cap should be replaced within less than two years.

If a cap has been struck by a forcible blow of any magnitude, both the hard hat shell and suspension should be replaced immediately, even if no damage is visible.

The following is a simple field test that can be performed by an employee or supervisor to determine possible degradation of polyethylene shells:

Compress the shell inward from the sides about 1" (2.5 cm) with both hands and then release the pressure without dropping the shell. The shell should quickly return to its original shape, exhibiting elasticity. Compare the elasticity of the sample with that of a new shell. If the sample does not exhibit elasticity similar to that of a new shell, or if it cracks due to brittleness, it should be replaced immediately.

American National Standard for Industrial Head Protection

ANSI Z89.1-2003

This is the fifth revision of the standard that provides performance and testing requirements for industrial helmets, commonly known as hard hats. It is a revision of ANSI Z89.1-1997, which established the types and classes of protective helmets, depending on the type of hazard encountered. The 1997 version included specifications for helmets designed to offer protection from lateral impact, or top-only impact, giving employers and users the flexibility to specify the helmet that best meets the needs of their specific workplace.

Industrial head protective helmets meeting the requirements of the 2003 standard are classified as Type I for top protection or Type II for lateral impact protection. Both types are tested for impact attenuation and penetration resistance. Type II helmet performance requirements include criteria for impact energy attenuation from impacts from the front, back and sides as well as the top; off-center penetration resistance, and chin strap retention.

The three classes indicate the helmets electrical insulation rating, unchanged from 1997:

Class E (electrical) are tested to withstand 20,000 volts;

Class G (general) helmets are tested at 2200 volts; and

Class C (conductive) provide no electrical protection.

Changes in this revision of the standard are minor compared to the 1997 version. Redundancy in the previous test methods has been eliminated, with only the most severe anvil test retained. In an effort to recognize state-of-the-art materials performance and technology, some physical requirements for helmet components that did not provide added user value, or limited design or performance, were removed.

Copies of the standard are available from the ISEA. Order on-line at: www.safetyequipment.org

Bullard® Product Information

The following Bullard® hard hats/helmets meet the revised ANSI Z89.1-2003 standard:

Model   Standard Type and Class
3000   ANSI Z89.1-2003, Type I, Class E & G
    302RT ANSI Z89.1-2003, Type I, Class E & G
303   ANSI Z89.1-2003, Type I, Class E & G
5100   ANSI Z89.1-2003, Type I, Class E & G
4100   ANSI Z89.1-2003, Type I, Class E & G
911C   ANSI Z89.1-2003, Type I, Class E & G
911H   ANSI Z89.1-2003, Type I, Class E & G
5100P   ANSI Z89.1-2003, Type I, Class E & G
502   ANSI Z89.1-2003, Type I, Class G
Advent   ANSI Z89.1-2003, Type II, Class E & G
Vector   ANSI Z89.1-2003, Type II, Class E & G

Bullard® Technical Bulletins (PDF FORMAT)

The following bulletins are provided from Bullard and relate to hard hat/helmet issues:

Backwards
Wearing Head Protection Backwards (PDF format, 11 Kb)

Outside Objects
Objects Inside Hard Hats (PDF format, 9 Kb)

Painting
Painting Fire Helmets (PDF format, 8 Kb)

Attaching Stickers
Attaching Stickers on Hard Hats (PDF format, 68 Kb)

You may also contact Argus for further guidance and selection information.

NOTE ABOUT LINKS: These links will be opened in a new browser window. Links to Web sites outside of The Safety Source, are offered for your convenience in accessing related information, but do not constitute an endorsement of the Web site, or its content, nor does it suggest that there are not other Web sites which may offer related information. Argus takes no responsibility for the views, content or accuracy of the information presented by an external Web site. Once you leave this Argus Group Web site, the Argus Group privacy policy no longer applies.

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